A new safety alert highlights recurring issues observed during pipeline construction, inspections, and failure investigations across Virginia.
The focus is on pipeline joining and welding practices, where improper execution can create long-term integrity risks. Common issues include mitered plastic joints, inadequate ditch space for proper joining, and improper root bead welding practices such as “hinging” pipe, which is prohibited.
Additional concerns include incomplete scribing and scraping for electrofusion, poorly cut pipe ends, and incorrectly assembled mechanical joints using the wrong tools, parts, or torque specifications. These issues have been observed in multiple field settings, including tie-ins and transitions.
The alert emphasizes that even small mistakes during construction can lead to leaks years later. Following qualified joining and welding procedures is critical to ensuring long-term pipeline safety and compliance.
For a copy of the URS Safety Alert, please message Jessica Foley.