[Docket No. PHMSA-2010-0078]
The
Department of Transportation/Pipeline Hazardous Materials Safety Administration
(PHMSA) issued Advisory Bulletin ADB 10-03 to notify owners and operators of
recently constructed large diameter natural gas pipeline and hazardous liquid
pipeline systems of the potential for girth weld failures due to welding
quality issues. Misalignment during welding of large diameter line pipe may cause
in-service leaks and ruptures at pressures well below 72 percent specified
minimum yield strength (SMYS). PHMSA has reviewed several recent projects
constructed in 2008 and 2009 with 20-inch or greater diameter, grade X70 and
higher line pipe. Metallurgical testing results of failed girth welds in pipe
wall thickness transitions have found pipe segments with line pipe weld
misalignment, improper bevel and wall thickness transitions, and other improper
welding practices that occurred during construction. A number of the failures
were located in pipeline segments with concentrated external loading due to
support and backfill issues. Owners and operators of recently constructed large
diameter pipelines should evaluate these lines for potential girth weld failures
due to misalignment and other issues by reviewing construction and operating
records and conducting engineering reviews as necessary.
For a copy of ADB 10-03, contact Jessica Roger.