Pressure Test Design

  • Built-in code requirements for 49 CFR 192 Subpart J, 49 CFR 195 Subpart E, and ASME B31.3 Process Piping.
  • Robust MAOP/MOP calculator using pipe specifications, pressure ratings, class locations, elevations, and more.
  • Import and export pipe data tables seamlessly using Excel files.
  • Choose from multiple test mediums: Water, Nitrogen, Air, Natural Gas.
  • Spike test accommodations.
  • Utilize test-to-yield to establish tensile strength for pipes with unknown grade.
  • Calculate test factors and %SMYS based on target test pressures and elevations.
  • Confirm if your test design parameters qualify for the desired MAOP or MOP prior to starting the test.

Auto-generate an audit-ready pressure test report which is
Traceable, Verifiable, and Complete.

Pressure Volume Plot

  • Auto-generated Stress Strain Curve (i.e. Pressure Volume Plot).
  • Accommodate multiple volume units as well as stroke counts as volume inputs.
  • Pipe yielding indicator for safety purposes and to determine tensile strength.
  • Calculate pump efficiency.
  • Calculate volume of trapped air within tested segment.
  • Correct pressure-volume ratio caused by discrepancies between documented pipe footage vs. actual footage and/or trapped air.

Test Monitoring

  • Auto-generated test log based on your test settings.
  • Monitor your test for leaks in real time or certify a historical pressure test, using pressure and temperature data as well as volume bleeds or injections.
  • Track multiple acceptance criteria, including test duration and verified MAOP.
  • Autofill functionality to save time and effort.
  • In locations where internet is unavailable, capture data offline and analyze whether the test was acceptable once service is restored.
  • Visualize test data with Temperature Pressure Charts.

Reporting

  • Upload as-builts, test charts, calibration sheets, etc. to be included in the final report.
  • Auto-generate an audit-ready pressure test report which is Traceable, Verifiable, and Complete.
  • The report contains RCP’s Certification Letter, calculations, visualized charts, and much more.
  • Digitally sign your test report.
  • Securely store your pressure test records in our cloud database.
  • Download test reports in PDF format.

Contact Us

Jessica Foley

Vice President

(713) 655-8080

info@rcp.com

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